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Progress thread Rusty2009
Thanks for the inspiration, car looks mint.

Did you spray or wrap the centre console and the surrounds for the A/C?

How easy is it to replace the LEDs in the Speedo?

Is it easy to get multi-line on Speedo screen?

Cheers.

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Thanks.

I sprayed the parts.

It get's easier the more you do if you can solder you should be fine.

Not that easy no, it's more involved than people think.
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Did you key the plastics before painting or just prime directly onto original finish?

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(6:th-Mar-2018, 10:20:44)Gavinj87 Wrote: You are not allowed to view links. Register or Login to view.Did you key the plastics before painting or just prime directly onto original finish?

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I keyed the surface with a green Scotch pad, then used a plastic etch primer.
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On the soldering question, I've been meaning to do a soldering basics post for a while. Must sit at the pc and do it this week.

It's easy enough, even for a beginner to soldering, but make sure you are prepared.

Buy a soldering iron & a fine soldering tip.
Buy desoldering wick: a pump is optional.
Buy solder paste.

Get a spool of 0.5mm solder wire.

Get a pair of "helping hands"

Lastly, get yourself a cheap mobile phone repair kit from eBay/Amazon that includes spudgers, angled tweezers, tweezers etc.

The pairs of tweezers and spudgers will be a massive help in dismantling parts to get to the PCB without damage.

Apply solder paste & a little MORE solder to the pads of what you want to remove. Not much, but enough to to transfer the heat better.

Apply heat again & use tweezers at the same time to gently lift the smd, be careful not to lift the PCB pad.

Apply desoldering wick and remove remaining solder.

Use PCB cleaner to clean up afterwards before adding the new smd.

To add the new smd, apply some solder paste, I personally added a small amount of solder to the positive pad and used this to position the new smd. Then do the final solder to all connections.

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New wheel hub fitted today and ABS error has now gone.

We found the hub was corroded in place and it took some whacking to get it out. And took some cleaning up.

Also had to change the top mount on the spring as it had come apart.

As the bi-turbo exhaust that’s going to be a doddle just waiting on the retaining nuts for the heat shields & a new gasket.


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Where have you had the Bi-turbo exhaust from Rusty, I like the idea of the twin pipes? Smile
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(22:nd-Mar-2018, 22:43:31)sparkyscfc74 Wrote: You are not allowed to view links. Register or Login to view.Where have you had the Bi-turbo exhaust from Rusty, I like the idea of the twin pipes? Smile

I had to buy it new cheapest place I found was genuinepartsearch.


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There's a guy on the vxoc facebook group called Craig Rumbelow that is selling a bi-turbo twin exhaust iirc.
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(23:rd-Mar-2018, 09:28:45)stigeye Wrote: You are not allowed to view links. Register or Login to view.There's a guy on the vxoc facebook group called Craig Rumbelow that is selling a bi-turbo twin exhaust iirc.

Yeah there is but he wouldn't budge on price and for the extra it cost buying new it worked out only a few quid more after adding fuel on etc to collect.
[Image: Rusty-2_zpsuzrvgsp6.GIF]
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(22:nd-Mar-2018, 23:12:39)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.
(22:nd-Mar-2018, 22:43:31)sparkyscfc74 Wrote: You are not allowed to view links. Register or Login to view.Where have you had the Bi-turbo exhaust from Rusty, I like the idea of the twin pipes? Smile

I had to buy it new cheapest place I found was genuinepartsearch.


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Have you got the part number mate if it’s the same for the GTC including the ones for the heat shield?


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I’ll grab them later for you mate I think they are same I’ll see if I can find bi-turbo GTC to check.


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(23:rd-Mar-2018, 11:37:07)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.I’ll grab them later for you mate I think they are same I’ll see if I can find bi-turbo GTC to check.


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Cheers mate


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Ok for 5-door part numbers are as follows.

13253837 Heat shield
13253836 Heat shield
13370142 Exhaust
13278369 Clamp
13499081 retaining clips for heat shields.
13229872 Gasket
11516076 Nut Flange
Last 2 you only need if you doing it the way I'm doing mine.

I've not had a chance yet to find a GTC Bi-turbo.
[Image: Rusty-2_zpsuzrvgsp6.GIF]
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(24:th-Mar-2018, 09:08:00)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.Ok for 5-door part numbers are as follows.

13253837 Heat shield
13253836 Heat shield
13370142 Exhaust
13278369 Clamp
13499081 retaining clips for heat shields.
13229872 Gasket
11516076 Nut Flange
Last 2 you only need if you doing it the way I'm doing mine.

I've not had a chance yet to find a GTC Bi-turbo.


Cheers mate I’ll have a look at the prices


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(24:th-Mar-2018, 10:09:29)sparkyscfc74 Wrote: You are not allowed to view links. Register or Login to view.
(24:th-Mar-2018, 09:08:00)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.Ok for 5-door part numbers are as follows.

13253837 Heat shield
13253836 Heat shield
13370142 Exhaust
13278369 Clamp
13499081 retaining clips for heat shields.
13229872 Gasket
11516076 Nut Flange
Last 2 you only need if you doing it the way I'm doing mine.

I've not had a chance yet to find a GTC Bi-turbo.


Cheers mate I’ll have a look at the prices


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Exhaust box is the same for 3-door & 5-door.
[Image: Rusty-2_zpsuzrvgsp6.GIF]
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(26:th-Mar-2018, 15:59:19)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.
(24:th-Mar-2018, 10:09:29)sparkyscfc74 Wrote: You are not allowed to view links. Register or Login to view.
(24:th-Mar-2018, 09:08:00)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.Ok for 5-door part numbers are as follows.

13253837 Heat shield
13253836 Heat shield
13370142 Exhaust
13278369 Clamp
13499081 retaining clips for heat shields.
13229872 Gasket
11516076 Nut Flange
Last 2 you only need if you doing it the way I'm doing mine.

I've not had a chance yet to find a GTC Bi-turbo.


Cheers mate I’ll have a look at the prices


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Exhaust box is the same for 3-door & 5-door.


Cheers matey, priced up at just over £300 from genuine parts search so I think it will have to wait until after my holiday in July


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(26:th-Mar-2018, 16:12:56)sparkyscfc74 Wrote: You are not allowed to view links. Register or Login to view.
(26:th-Mar-2018, 15:59:19)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.
(24:th-Mar-2018, 10:09:29)sparkyscfc74 Wrote: You are not allowed to view links. Register or Login to view.
(24:th-Mar-2018, 09:08:00)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.Ok for 5-door part numbers are as follows.

13253837 Heat shield
13253836 Heat shield
13370142 Exhaust
13278369 Clamp
13499081 retaining clips for heat shields.
13229872 Gasket
11516076 Nut Flange
Last 2 you only need if you doing it the way I'm doing mine.

I've not had a chance yet to find a GTC Bi-turbo.


Cheers mate I’ll have a look at the prices


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Exhaust box is the same for 3-door & 5-door.


Cheers matey, priced up at just over £300 from genuine parts search so I think it will have to wait until after my holiday in July


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Off anywhere nice?

I'm off to Majorca on the 6th April for the weekend need the break.
[Image: Rusty-2_zpsuzrvgsp6.GIF]
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(26:th-Mar-2018, 17:13:47)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.
(26:th-Mar-2018, 16:12:56)sparkyscfc74 Wrote: You are not allowed to view links. Register or Login to view.
(26:th-Mar-2018, 15:59:19)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.
(24:th-Mar-2018, 10:09:29)sparkyscfc74 Wrote: You are not allowed to view links. Register or Login to view.
(24:th-Mar-2018, 09:08:00)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.Ok for 5-door part numbers are as follows.

13253837 Heat shield
13253836 Heat shield
13370142 Exhaust
13278369 Clamp
13499081 retaining clips for heat shields.
13229872 Gasket
11516076 Nut Flange
Last 2 you only need if you doing it the way I'm doing mine.

I've not had a chance yet to find a GTC Bi-turbo.


Cheers mate I’ll have a look at the prices


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Exhaust box is the same for 3-door & 5-door.


Cheers matey, priced up at just over £300 from genuine parts search so I think it will have to wait until after my holiday in July


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Off anywhere nice?

I'm off to Majorca on the 6th April for the weekend need the break.


Weymouth mate
Been to Italy for the past few years but don’t like flying
So we’re going back to where we used to go


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Can’t wait to see the finished product might do it to mine depending on the budget


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didn't you have an upgrade to show us?  Hyper Looney
2009 Insignia Sports Tourer / (EDS) Remap 202hp/475Nm / (OEM) DAB+ retrofit / (OEM) Foglights retrofit / (Focal) sound system
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Bi-Turbo exhaust fitted.

Didn't quite go to plan on removing the old exhaust we still had to end up cutting it. But here's the pic's.

[Image: 1.jpg]

[Image: 2.jpg]

[Image: 3.jpg]

[Image: 4.jpg]

[Image: 5.jpg]

[Image: 6.jpg]

[Image: 7.jpg]

[Image: 8.jpg]

[Image: 9.jpg]

[Image: 10.jpg]

[Image: 11.jpg]

[Image: 12.jpg]

For those who want to know the 2.0cdti pipe into the backbox is 55mm & from backbox to tail pipe it's 65mm.
[Image: Rusty-2_zpsuzrvgsp6.GIF]
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(29:th-Mar-2018, 18:11:24)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.
Bi-Turbo exhaust fitted.

Didn't quite go to plan on removing the old exhaust we still had to end up cutting it. But here's the pic's.

[Image: 1.jpg]

[Image: 2.jpg]

[Image: 3.jpg]

[Image: 4.jpg]

[Image: 5.jpg]

[Image: 6.jpg]

[Image: 7.jpg]

[Image: 8.jpg]

[Image: 9.jpg]

[Image: 10.jpg]

[Image: 11.jpg]

[Image: 12.jpg]

For those who want to know the 2.0cdti pipe into the backbox is 55mm & from backbox to tail pipe it's 65mm.


Loving that mate, I want one!!! No I actually think I need one


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Think it looks so much better.


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(29:th-Mar-2018, 18:50:12)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.Think it looks so much better.


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Yeah totally agree mate, hopefully something I’ll get done in the not too distant future


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looks very good, great upgrade.
big change in sound?
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No not really there is a slight difference when up the top end of the rev range (but only very slight)

The car feels different to drive more like it's getting the exhaust gases out quicker.
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Badass look (y)
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So I’ve been abit lately still some work to do but it looks like I’m getting there with the front camera.

[Image: a82805b4556f06edfcc4f19879490c29.heic]

[Image: 591bbf396f51f254a5e06f1887958da9.heic]

[Image: 6198c2da2d25b6e734bace63eac63481.heic]

And a couple of other bits

[Image: dc2faacbadcc3e174101f901eec2ae0a.heic]


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[Image: Rusty-2_zpsuzrvgsp6.GIF]
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(7:th-Jun-2018, 09:18:11)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.So I’ve been abit lately still some work to do but it looks like I’m getting there with the front camera.

[Image: a82805b4556f06edfcc4f19879490c29.heic]

[Image: 591bbf396f51f254a5e06f1887958da9.heic]

[Image: 6198c2da2d25b6e734bace63eac63481.heic]

And a couple of other bits

[Image: dc2faacbadcc3e174101f901eec2ae0a.heic]


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I like that look on your screen, wish I could put something on my Android screen to make it look more OEM


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Loving all this work Rust, giving me loads of ideas my friend.


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Very Impressive Rusty, quite a lot of hard work time & effort put into your car, one of the best Elites I have seen
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Thanks guys.

Problem with the android units you can’t do much with them.


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Rusty2009 Wrote:Thanks guys.

Problem with the android units you can’t do much with them.


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One would think exactly the opposite!
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(7:th-Jun-2018, 15:43:40)rlievens Wrote: You are not allowed to view links. Register or Login to view.
Rusty2009 Wrote:Thanks guys.

Problem with the android units you can’t do much with them.


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One would think exactly the opposite!
Depends upon how much effort you are willing to put into your own customising of an android install.

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(7:th-Jun-2018, 17:14:52)umognog Wrote: You are not allowed to view links. Register or Login to view.
(7:th-Jun-2018, 15:43:40)rlievens Wrote: You are not allowed to view links. Register or Login to view.
Rusty2009 Wrote:Thanks guys.

Problem with the android units you can’t do much with them.


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One would think exactly the opposite!
Depends upon how much effort you are willing to put into your own customising of an android install.

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Very true.
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I swapped the stock radio for a 2-din pioneer and am fitting an android in place of the original screen.
Just gotta relocate the android box, will probably extend the loom and make room for it behind the glovebox.
Gonna use the android only for stuff not supported by the pioneer such as native Spotify/wifi and fancy stuff like Torque/DPF monitor.

Did you make any progress with the front cam Rusty?
2009 Insignia Sports Tourer / (EDS) Remap 202hp/475Nm / (OEM) DAB+ retrofit / (OEM) Foglights retrofit / (Focal) sound system
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How easy was it to retro fit Xenons. Are they just a straight swap or will they need additional wiring? Looking at these...

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Thanks
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No loads of other bits needed and wiring adding plus programming it is possible tho.
[Image: Rusty-2_zpsuzrvgsp6.GIF]
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(16:th-Jun-2018, 16:19:59)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.No loads of other bits needed and wiring adding plus programming it is possible tho.

Thanks mate. Do you know what else I would need and how much it would cost? Or do you think that after market options would be better? Thanks again.
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(16:th-Jun-2018, 20:18:29)Steveb19111978 Wrote: You are not allowed to view links. Register or Login to view.
(16:th-Jun-2018, 16:19:59)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.No loads of other bits needed and wiring adding plus programming it is possible tho.

Thanks mate. Do you know what else I would need and how much it would cost? Or do you think that after market options would be better? Thanks again.

AFL module, level sensors, extra wiring, programming etc etc.

Someone else asked me to price up the rest of the bits needed and cost to fit came to around the £658 but have to account parts prices changing etc.
[Image: Rusty-2_zpsuzrvgsp6.GIF]
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(17:th-Jun-2018, 15:50:04)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.
(16:th-Jun-2018, 20:18:29)Steveb19111978 Wrote: You are not allowed to view links. Register or Login to view.
(16:th-Jun-2018, 16:19:59)Rusty2009 Wrote: You are not allowed to view links. Register or Login to view.No loads of other bits needed and wiring adding plus programming it is possible tho.

Thanks mate. Do you know what else I would need and how much it would cost? Or do you think that after market options would be better? Thanks again.

AFL module, level sensors, extra wiring, programming etc etc.

Someone else asked me to price up the rest of the bits needed and cost to fit came to around the £658 but have to account parts prices changing etc.

Thanks Rusty. Looks like they may have sold anyway as the FB post is no longer available?
Have you had any experience with aftermarket headlights? Cheers
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